Square Cut Style End Mills are the most common type of end mill. They are designed to mill square slots, pockets, and edges. Single end mills have one cutting end, while double end mills have two cutting ends, doubling the life of the tool. Most of our end mills are also available with a Titanium Nitride (TiN) Coating for working in harder material and for longer production runs. They are more resistant to wear than uncoated end mills. Other coatings are available where indicated.
2 FLUTE
Using two flutes allows for maximum chip ejection. All our high speed steel 2 flute end mills are center cutting.
REGULAR LENGTH
Single End - 2 Flute - HSS
page 254
Single End - 2 Flute - HSS - METRIC
page 257
Double End - 2 Flute - HSS
page 255
Double End - 2 Flute - HSS - METRIC
page 257
Aluminum Cutting
Designed with a higher helix angle, these end mills clear more chips and generate less heat, making them ideal for milling softer materials, such as aluminum, brass and bronze. Also available in Zirconium Nitride (ZrN) Coating to minimize packing of chips in the flutes and for very fast removal of material. Zirconium nitride can be subjected to higher operating temperatures and is an ideal coating for aluminum cutting end mills.
Single End - 2 Flute - HSS - Aluminum Cutting
page 262
Keyway Tolerance
Keyway Tolerance End Mills are commonly used to make keyways in rotary shafts, these end mills have a -0.0015" to 0.0000" mill diameter tolerance for creating a precise fit.
Single End - 2 Flute - HSS - Keyway Tolerance
page 254
LONG FLUTE
Long flute style end mills are used when a deeper cut or longer reach is required to mill slots or pockets.
Single End - 2 Flute - HSS - Long Flute
page 255
EXTRA FLUTE
Extra flute style end mills are used when an even deeper cut than long flutes can produce is required.
Single End - 2 Flute - HSS - Extra Flute
page 255
EXTRA LENGTH
Extra length style end mills are used when an extra deep cut or extra long reach is required.
Single End - 2 Flute - HSS - Extra Length
page 255
3 FLUTE
Three flutes remove more material per revolution than two flute end mills. They track straighter, mill at very high feed rates, and create a smoother finish than 2 flute end mills.
REGULAR LENGTH
Single End - 3 Flute - HSS
page 263B
Aluminum Cutting
Designed with a higher helix angle, these end mills clear more chips and generate less heat, making them ideal for milling softer materials, such as aluminum, brass and bronze. Also available in Zirconium Nitride (ZrN) Coating to minimize packing of chips in the flutes and for very fast removal of material. Zirconium nitride can be subjected to higher operating temperatures and is an ideal coating for aluminum cutting end mills.
Single End - 3 Flute - HSS - Aluminum Cutting
page 262B
LONG LENGTH
Single End - 3 Flute - HSS - Long Flute
page 263B
Aluminum Cutting
Single End - 3 Flute - HSS - Long Flute - Aluminum Cutting
page 262B
EXTRA LONG LENGTH
Single End - 3 Flute - HSS - Extra Long Length - Aluminum Cutting
page 262B
4 FLUTE
Using four flutes provides a finer finish than two flutes and operates with less vibration when run at high speeds. 4 flute end mills are center cutting except where indicated.
REGULAR LENGTH
Single End - 4 Flute - HSS (non-center cuting)
page 258
Single End - 4 Flute - HSS
page 260
Single End - 4 Flute - HSS - Metric (non-center cuting)
page 263
Single End - 4 Flute - HSS - Metric
page 263A
Double End - 4 Flute - HSS (non-center cuting)
page 261
Double End - 4 Flute - HSS
page 261
Double End - 4 Flute - HSS - Metric (non-center cuting)
page 263
Double End - 4 Flute - HSS - Metric
page 263A
LONG FLUTE
Single End - 4 Flute - HSS - Long Flute (non-center cuting)
page 259
Single End - 4 Flute - HSS - Long Flute
page 260
EXTRA LONG FLUTE
Single End - 4 Flute - HSS - Extra Long Flute (non-center cuting)
page 259
Single End - 4 Flute - HSS - Extra Long Flute
page 260
6 and 8 FLUTE
Using six or eight flutes provides a finer finish than four flutes and operates with less vibration when run at high speeds. Our high speed steel 6 and 8 flute end mills are non-center cutting.
REGULAR LENGTH
Single End - 6 Flute - HSS (non-center cuting)
page 258
Single End - 8 Flute - HSS (non-center cuting)
page 258
2 FLUTE
Using two flutes allows for maximum chip ejection. All our solid carbide 2 flute end mills are center cutting.
STUB LENGTH
Double End - 2 Flute - Solid Carbide - Metric
page 274
REGULAR LENGTH
Single End - 2 Flute - Solid Carbide
page 270
Single End - 2 Flute - Solid Carbide - Metric
page 274
Double End - 2 Flute - Solid Carbide
page 270
LONG LENGTH
Long length style end mills are used when a longer reach is required to mill slots or pockets.
Single End - 2 Flute - Solid Carbide - Long Length
page 271
3 FLUTE
Three flutes remove more material per revolution than two flute end mills. They track straighter, mill at very high feed rates, and create a smoother finish than 2 flute end mills. All 3 flute end mills are center cutting.
REGULAR LENGTH
Single End - 3 Flute - Solid Carbide
page 276
4 FLUTE
Using four flutes provides a finer finish than two flutes and operates with less vibration when run at high speeds. All solid carbide 4 flute end mills are center cutting.
STUB LENGTH
Double End - 4 Flute - Solid Carbide - Stub Length
page 273
Double End - 4 Flute - Solid Carbide - Stub Length - Metric
page 274
REGULAR LENGTH
Single End - 4 Flute - Solid Carbide
page 272
Double End - 4 Flute - Solid Carbide
page 272
LONG LENGTH
Single End - 4 Flute - Solid Carbide - Long Length
page 273
EXTRA LONG LENGTH
Single End - 4 Flute - Solid Carbide - Extra Long Length
page 273
2 FLUTE
Using two flutes allows for maximum chip ejection. All our solid carbide 2 flute end mills are center cutting.
REGULAR LENGTH
Single End - 2 Flute - Super Cobalt
page 266
Double End - 2 Flute - Super Cobalt
page 266
4 FLUTE
Using four flutes provides a finer finish than two flutes and operates with less vibration when run at high speeds. All super cobalt 4 flute end mills are center cutting.
REGULAR LENGTH
Single End - 4 Flute - Super Cobalt
page 267
Double End - 4 Flute - Super Cobalt
page 267
LONG LENGTH
Single End - 4 Flute - Super Cobalt - Long Length
page 267
6 FLUTE
Using six flutes provides a finer finish than four flutes and operates with less vibration when run at high speeds.
REGULAR LENGTH
Single End - 6 Flute - Super Cobalt
page 267
LONG LENGTH
Single End - 6 Flute - Super Cobalt - Long Length
page 267